A pulse tool combines the velocity of an impact wrench with the precision of a clutch-based shut-off tool. It features precision-engineered components within a sealed chamber filled with specially formulated hydraulic fluid. This tool operates when pulse blades, equipped with precision rollers, press the fluid within the rotating chamber, generating hydraulic pressure that in turn produces torque. The anvil is spun by air power, and when it meets resistance from the fastener, the pulse unit activates, delivering torque.
Designed for safe and reaction-free usage in various industrial assembly processes, Pulse tools boast durability, high power and speed, low noise levels, minimal vibration, and reduced torque reaction, making them a preferred choice for ergonomic and safe tools in assembly lines. They enhance productivity, ergonomic benefits, reliability, and quality in fastening tasks.
Productivity Enhancements
Pulse tools are robust, increasing productivity and improving product quality through precise torque control and user comfort. These lightweight tools offer significant torque capacity, making them ideal for operators. They feature an optimal power-to-weight ratio, which accelerates cycle times with high-speed rundown capabilities. Flex Power Pulse tools from Mountz Inc. include a double chamber motor that rapidly achieves required torque, thereby boosting productivity. Inside the pulse unit, a roller minimizes friction, enhancing power and extending the life of the pulse fluid.
The Flex Power pulse tool also incorporates a unique "block valve" design that regulates oil flow and maintains it on a precise path, improving the tool’s shut-off timing for better repeatability and reducing spring wear.
In contrast, other pulse tools utilize a shut-off mechanism driven by a steel ball and spring, where internal pressure may lead to rapid wear of the spring, affecting torque accuracy and increasing maintenance costs and downtime.
Ergonomic Design
The hydraulic fluid inside the Pulse tool acts as a shock absorber, creating a powerful, reactionless, and vibration-free operation. These tools are notably quieter and more ergonomic compared to the harsh hammering and vibration of traditional impact wrenches, reducing operator fatigue and exposure time.
Durability
Unlike tools with mechanical clutches or metal-to-metal impact mechanisms, Pulse tools avoid these elements, which typically lead to quicker wear and higher maintenance costs. They are specifically designed for durability and extended tool life. The Flex Power model uses an advanced X-ring design and a special pulse fluid to increase the time between oil changes and maintain torque stability better than competitors. The unique double sealing of the X-ring prevents common leakages found in standard tools, extending maintenance intervals.
Moreover, the accumulator within the Flex Power pulse tool creates space for oil expansion within the pulse unit, preventing rapid heating and enhancing torque stability. The rear motor plate is made from heat-treated steel, reducing friction and enhancing the durability of the tool’s motor. In contrast, other models using aluminum motor plates may experience increased friction and reduced lifespan.
Quality Control
Pulse tools are crucial for delivering precise torque control and consistent clamping force on well-designed joints, which is essential for the proper tightening of bolted joints.
Joint Applications
For hard joint applications, auto shut-off pulse tools typically achieve about 85% of the maximum torque listed for the tool, whereas non-auto shut-off models reach around 95%. For soft joint applications, these figures are approximately 70% and 90%, respectively.
FlexPower Pulse Tools
Mountz's pneumatic pulse tools not only enhance the quality of products but also bolster a manufacturer's reputation by reducing liability and operational costs while improving production and creating safer working conditions. Effective torque control is crucial for ensuring product quality, safety, and reliability. Even a minor component like a poorly tightened five-cent bolt can lead to significant failures. Insufficiently torqued fasteners may loosen due to vibration, and excessive torque can strip threads. Thus, using a high-quality torque tool is increasingly vital for companies to ensure correct torque application and compliance with the ISO 9001 Quality Standard, safeguarding product integrity and maintaining industry standards.
The Mountz Advantage
At Mountz, we understand the importance of human customer support. That's why our experienced team takes the time to understand your application requirements comprehensively. Drawing on our extensive industry experience, we offer personalized recommendations to streamline your assembly processes and enhance efficiency.
Mountz stands out in terms of durability. We know that preventing downtime is paramount to your success, so our tools are built to last. Rigorously tested to meet the highest standards, our products deliver unmatched reliability, ensuring your operations run smoothly without interruption.
Trust Mountz for industry-leading torque solutions designed by experts, backed by exceptional customer support, and built to withstand the demands of your assembly processes. Contact us today and experience the Mountz advantage firsthand.
